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Key Requirements for Forged Parts Used in Dry Powder Pressing Ball Machines

Time：Nov 05,2021

There are many things to keep in mind when forging with a dry powder ball press machine, but not every aspect requires strict attention. So, which ones do? Find out in the article below.

The dry powder ball press machine must undergo waterproofing during forging and installation. In the case of suspended mounting, there’s a gap where the press machine meets the supporting bracket. When it rains or snows, water can seep through these gaps, potentially causing damage inside. Therefore, it’s crucial to implement effective waterproof sealing measures during installation. Additionally, choosing the right type of spiral joint for rainwater and other external elements is vital—this is why we recommend using the original installation brackets. The original brackets feature an angled design that positions the ball press slightly higher, which naturally addresses waterproofing concerns. As a result, any water entering the bracket will simply flow back into the column rather than dripping onto the pressed forging components. However, if users decide to fabricate their own brackets, they must carefully account for waterproofing factors. Why do water droplets sometimes form inside the bracket? Typically, during the day, high temperatures cause moisture from the surrounding air to enter the bracket. At night, as temperatures drop, this moisture condenses into visible water droplets, often gathering along the edges of the bracket. If the bracket isn’t designed with an incline or is tilted in the opposite direction, these droplets could trickle down the walls and directly onto the forging components, leading to potential damage. To minimize moisture intrusion, ensure tight seals between the bracket and its connections—options like applying rubber sealant or silicone can effectively prevent water from seeping in.

When operating the dry powder ball press for forging, heat dissipation must also be carefully considered. Some brands of extruded forged parts available on the market lack outdoor models and cannot be directly used outdoors—instead, they require additional accessories like outdoor protective films. In contrast, the standard dry powder ball press forged components come equipped with features such as a canopy, heater, and dual cooling fans, making them fully capable of handling harsh outdoor conditions or extreme temperature fluctuations.

Strict precautions for the practical operation of dry powder ball press forging components:

First, it is strictly prohibited to allow metal objects, stones, or other foreign materials to enter the machine; any resulting damage will be fully borne by the customer.

Second, the particle size of the material to be processed must be kept below 3 millimeters. Otherwise, it could affect the molding process and shorten the machine's lifespan.

Third, launching from the middle is strictly prohibited, and non-technical personnel are forbidden from disassembling equipment at will.

Fourth, perform regular inspections to check whether the reducer and bearing housing are lacking lubrication.

The assembly design of a dry powder ball press not only significantly impacts the machine's performance but also plays a crucial role in facilitating easy mold replacements during later stages of operation. Unfortunately, some companies have overlooked critical design considerations, leading to difficulties in changing molds once the equipment is in use—and this has caused considerable inconvenience for their customers. Fortunately, several manufacturers have now introduced innovative improvements to the assembly structure of dry powder ball presses. These enhancements deliver greater pressing force, higher efficiency, and, most importantly, make it far simpler for customers to swap out molds down the line. As a result, customers enjoy reduced maintenance costs and improved productivity and upkeep efficiency.

That’s all the main content of this article—hope it’s helpful to you!

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Characteristics and Requirements of Forged Parts for Dry Powder Pressing Machines

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Key Requirements for Forged Parts Used in Dry Powder Pressing Ball Machines

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